INSTRUCTIONAL MANUAL MOBILE GENERATORS SDG25S-6A7, SDG45S-6A6, SDG65S-6A6, SDG100
1.Safety 1-7 Taking off the radiator cap Be sure to stop the machine first and then loosen the radiator cap slowly, after the coolant water is s
1.Safety 1-81.4 Safety Warning Labels Following labels are attached to the machine. Keep them clean at all times. If they are damaged or missing,
1.Safety 1-9● The pasting position of safe warning label is as follows. SDG25S-6A7 6 2 3 5 4 7 8 1 A040571DETAIL OF INSTRUMENT PANEL 9
1.Safety 1-10 SDG45S-6A6,SDG65S-6A6 6 2 3 5 4 7 8 1 DETAIL OF INSTRUMENT PANEL 9 A040572
2. Part Names 2-22.2 Internal Components SDG25S-6A7 1 2 3 4 5 6 12 11 10 9 8
2. Part Names 2-4 SDG65S-6A6 1. Control panel 2. Air filter 3. Engine oil level gauge 4. Reserve tank 5. Engine 6. Sediment
Preface ◆ This manual explains and illustrates proper handling of the unit, method of daily inspection and maintenance to enhance the performance of
3. Installation 3-13.1 Transporting Unit Transportation Use the lifting bail“1”at the center of bonnet for hoisting up and down the machine. Si
3. Installation 3-33.3 Selecting Cable Select a cable with sufficient diameter by considering the permissible current on the cable and the distanc
3. Installation 3-73.4.3 The Maximum Combined Simultaneous Power Consumption Never exceed the maximum combined simultaneous power consumption.
Table of Contents 1. Safety ...
4. Operation 4-44.2.4 GFCI (Ground-fault circuit interrupter) Receptacles Using the generator in rain, snow or near water can lead to death from
4. Operation 4-5Reset Grounding method 4.2.5 Circuit protector (CP) for AVR protection AVR is equipped with circuit-protector (CP) for protect
4. Operation 4-64.3 Check before Starting the Unit Check before starting the unit Be sure to check the unit before operation. When any abn
4. Operation 4-74.3.3 Check Fuel Level Be sure to use diesel fuel oil. (Using other oil will cause low power output or damage the engine.)
4. Operation 4-84.4 Unit Operation Keep the door shut and locked when machine is in operation. If opening the door is necessary, be careful
4. Operation 4-11 This machine is so designed for safety that operator may not touch the output terminal during operation. If you open the outpu
1.Safety 1-1This operation manual explains and illustrates general requirements for safety and cautions for safety. Please read these safety requi
5. Periodic Inspection/Maintenance 5-1 5.1 Important Items at Periodic Inspection and Maintenance or after Maintenance The manual shows proper int
5. Periodic Inspection/Maintenance 5-25.2 Daily Inspection and Keeping Operation Log Be sure to carry out daily inspection every morning before o
5. Periodic Inspection/Maintenance 5-35.3 Periodic Inspection List Such items marked ○ shall be carried out by customers. For the following items
5. Periodic Inspection/Maintenance 5-45.4 Periodic Replacement of Parts Air filter is a crucial component for the performance and the life o
5. Periodic Inspection/Maintenance 5-55.5 Maintenance 5.5.1 Change Engine Oil At 50 hours for the first change and every 500 hours thereafter
1.Safety 1-21.1 Caution before Operation Ventilation Exhaust gas from the engine is poisonous, and could cause casualties when it is inhaled
5. Periodic Inspection/Maintenance 5-10 5.5.11 Clean outside of Radiator and Intercooler (Intercooler: SDG100S only) Every 500 hours When t
5. Periodic Inspection/Maintenance 5-115.5.13 Change Coolant 1,000 hours or every 2 years Taking off radiator cap Be sure to stop the machin
6. Maintenance/Adjustment 6-16.1 Maintenance of Battery Handling battery Keep flames away from battery. Battery may generate hydrogen gas and
6. Maintenance/Adjustment 6-36.2 Troubleshooting Should any trouble occur during operation, do not leave it. Investigate the cause and take approp
6. Maintenance/Adjustment 6-4 Symptom Cause Counter measures Even when operated at a rated speed, no voltage or too low voltage generated. (1) F
7. Storage of the Unit 7-17.1 Preparation for Long-term Storage When the unit is to be kept unused in storage for a long time, be sure to follow
8. Specifications 8-18.1 Specifications Model SDG25S-6A7 Exciting system Brushless system Armature connection Star with Neutral ZigZag Phase
1.Safety 1-3 Safety outfit When handling machine, do not wear; loose clothes clothes with unbuttoned sleeves hanging tie or scarf dangli
8. Specifications 8-2 Model SDG45S-6A6 Exciting system Brushless system Armature connection Star with Neutral ZigZag Phase Three Single Po
8. Specifications 8-3 Model SDG65S-6A6 Exciting system Brushless system Armature connection Star with Neutral ZigZag Phase Three Single Po
8. Specifications 8-4 Model SDG100S-6A6 Exciting system Brushless system Armature connection Star with Neutral ZigZag Phase number Three Si
8. Specifications 8-58.2 Outline drawing SDG25S-6A7 A040577
9. Wiring Diagram 9-1 9.1 Generator Wiring Diagram SDG25S-6A7To Monitor lamp A.C.Generator A040450 To Battery Voltage selector sw. Terminal plate
9. Wiring Diagram 9-2 SDG45S-6A6,65S-6A6To Monitor lamp Terminal plate A.C.Generator A040166 To Battery Voltage selector sw.
9. Wiring Diagram 9-3 SDG100S-6A6A040658Terminal plate A.C.Generator To Battery To Monitor lamp
1.Safety 1-41.2 Caution during Operation Never touch the output terminals and interior of control board Never touch the output terminals du
9. Wiring Diagram 9-4 9.2 Engine Wiring Diagram SDG25S-6A7A040580
9. Wiring Diagram 9-5 SDG45S-6A6A040581
9. Wiring Diagram 9-6 SDG65S-6A6 A040582
9. Wiring Diagram 9-7 SDG100S-6A6 A040659
1.Safety 1-5 Do not touch hot parts Never work nearby hot portions of the machine while it is running. Do not touch hot portions of the machin
1.Safety 1-61.3 Cautions during Inspection and Maintenance Hang a “Now Checking and under Maintenance” tag Before starting inspection,
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